At most of the industrial places, the task of lubrication of equipment is generally given to newly appointed technicians that can complete this work with efficiency. The problem is that no proper training is given to employees for perfect application of lubricants. Often the time rollers get failed due to over lubrication or over grease. For any professional supervisor, this seems really good to go for complete training sessions so that overall life of bearing components can be maximized.
Bearing Failure Due to Over Lubrication
Obviously, working with lubricants will give employees an opportunity to get familiar with plant equipment but what costs you have to pay in return. According to Bearing Rollers manufacturers, measuring performance of rollers is important but the way bearing rollers performs matters most. Here, answer depends on fact how technician is trained. When lubricants are applied in access then it disturbs overall working of the machine and it results into premature failure of bearing when it is under over lubrication.
Over lubrication may cause fall bearings at the opposite side of turning and grease will churn in actual. The churning process will result into leakage of grease oil and it will left product with no lubricant properties. When amount of lubricants is no proper then it will harden the grease and prevents bearings from performing better. The end result is failure of bearing life and downtime of the equipment. The above discussion clearly concludes that improper application of grease will eventually result into bearing failure under over lubrication.
Over lubrication generally affects the product performance negatively and results into higher operating costs and high maintenance costs. Higher grease will create excessive heat inside motor and disturb fan working eventually. The key solution as suggested by Bearing Rollers manufacturers is giving proper training to employees or new technicians. To educate employees is always better idea for assured performance of bearing components.
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